Design Consultancy Projects

We collaborate closely with Parker Hannifin Corp (NYSE:PH) to deliver advanced electronic design and systems engineering services. Specifically, we specialise in developing critical mixed -signal electronics and components for pneumatic control subsystems - used in semiconductor manufacturing. This partnership supports key industry players, VDL and ASML, who rely on these systems for their long-term and mission-critical operations within the semiconductor industry.

Our role encompasses the design and engineering of sophisticated electronic subsystems tailored to meet the exacting requirments of semiconductor fabrication processes. This collaboration underscores our commitment to delivering innovative solutions that drive technological advancements and support our clients' strategic objectives in the semiconductor industry.

Our company is actively engaged in advancing high precision analogue electronics for gravitational sensors, focusing on achieving exceptional performance benchmarks. Through meticulous research and development efforts, we have attained an impressive resolution of 5 µGal alongside a temperature stability of 10 µKelvin.  

Key milestones include the design and implementation of an advanced 8-layer mixed-signal PCB tailored for optimal sensor performance, complemented by sophisticated device-level firmware that ensures robust functionality and reliability in demanding environments. 

In our lifecycle engineering role, we have conducted comprehensive Design for Manufacturability (DFM) and Design for Testability (DFT) analyses for electric vehicle (EV) electronics. Our meticulous approach ensures that all electronic components adhere to stringent EMC certification requirements, guaranteeing robust performance and reliability in mass production environments. 

Overseeing the production of approximately 70,000 units annually, we play a crucial role in optimizing manufacturing processes and streamlining production workflows to meet rigorous industry standards. 

Our team engineered a highly efficient and programmable Switched-Mode Power Supply (SMPS) tailored for biomedical instrumentation devices. Achieving over 95% efficiency for battery-operated systems, we implemented the design on a robust rigid-flex PCB platform, complemented by bespoke firmware solutions that optimize power management and enhance device performance in critical healthcare applications. 

Leading the charge in product development for BLDC motor controllers, Li-ion battery management systems, BLE connectivity solutions, and high-speed USB Type-C interfaces, we successfully navigated the product lifecycle from inception to production verification. 

This initiative was meticulously designed to comply with EMC, Radio Equipment Directive (RED), and Machinery Directive regulations. Notably, our efforts underscored our commitment to innovation and excellence in sustainable urban mobility solutions. 

Partnering with an industry leader, we developed specialised load cell instrumentation and Data Acquisition (DAQ) electronics tailored for biomechanics research. Our solutions facilitate precise data collection and analysis, supporting advancements in medical device development and enhancing understanding of human biomechanics. 

At the forefront of technology innovation, we conceived and developed a proof of concept for a wireless mesh network optimised for edge-AI control of street lighting systems. This initiative demonstrates our capability to integrate cutting-edge wireless communication technologies with data-driven analytics, paving the way for smart city infrastructure solutions. 

Developed a sophisticated BLDC-based pump driver system tailored for medical applications, integrating 1-wire interfaces for component serialisation. This system facilitates seamless inter-board serial communications, enhancing operational efficiency and UI interaction. 

It includes motor driver interfaces and incorporates both linear and switching power supplies to ensure reliable performance in medical environments.

We played a pivotal role in spearheading electronics development for a groundbreaking Neuro-Muscular Electrical Stimulation (NMES) medical device.. 

Our contributions encompassed the design and development of critical PCBs and firmware, which enabled the device to secure FDA approval and adhere to rigorous EMC and Medical Device Regulation (MDR) standards. 

With an annual production capacity of 10,000 units, this project received crucial funding from Innovate UK, underscoring our dedication to advancing medical technologies that improve patient outcomes and quality of life.

Collaborating on a prestigious project, we contributed to the design and implementation of a sophisticated 6KW infrared heater controller. Our expertise in 3-phase power electronics control, utilizing zero-cross detection techniques, ensured precise and reliable operation in demanding thermal management applications. 

Designed a versatile in-circuit tester specifically for complex PCB assembly systems. This fixture includes meticulously engineered power supplies and a robust DAQ system based on STM32. 

Its modular design supports testing at various stages including prototype, PCBA, and Hardware-in-Loop (HIL), enabling comprehensive quality assurance throughout the development lifecycle.

Developed a sophisticated sensor node network based on BLE-MESH, capable of multimode wireless sensor interfacing and RF communication. This bespoke system includes battery-powered sensor interfaces for current and voltage measurements, incorporating digital filtering and power conditioning technologies to optimise power efficiency.

Developed a comprehensive 3-axis strain gauge interface for bicycle frame models. This system integrates excitation circuity, instrumentation, analog filters for signal processing and data acquisition MCU supporting UART interface. It includes a robust power supply solution for reliable performance in bicycle testing environments.

Engaged in pioneering research, we explored the electrochemical enhancement of an enzymatic biosensor, integrating carbon nanotubes and pyrene-NHS to facilitate direct electron transfer from the GDH enzyme. This innovative approach resulted in significantly enhanced limits of detection for calcium and glucose analytes in blood, paving the way for advancements in diagnostic capabilities and biomedical research. 

Designed a high-accuracy 4-channel RTD (Resistance Temperature Detector) to RS-485 MODBUS interface. This subsystem integrates precise signal conditioning for temperature sensors, offering reliable data acquisition and communication capabilities suitable for demanding industrial environments.

Our expertise in electronic design and firmware development was pivotal in creating a cutting-edge In Vitro Diagnostic (IVD) medical device . By meticulously designing PCBs and firmware, we ensured compliance with stringent EMC, RED, and MDR regulations, while leveraging Innovate UK funding to support this transformative healthcare initiative. 

Developed a high-performance multi-channel data logger designed for 10sps to 52ksps applications. This system includes advanced signal conditioning for sensors. It features active filters for signal processing, microcontroller interfaces including SPI and robust power supply solutions implemented on a mized-signal PCB.

Engineered a motor servo system featuring microcontroller-based control with UART & SPI communication interfaces. This system includes motor drive circuits and incorporates feedback mechanisms for precise current and position control in industrial automation and robotics.

Designed a specialized air quality sensor interface system. This solution includes heater control and sensing functionalities, interfaces with microcontrollers via SPI-enabled ADC - ensuring accurate air quality measurement and control in environmental applications.

Engineered a precise LVDT (Linear Variable Differential Transformer) DAQ interface. This solution includes signal processing PCB, facilitating seamless integration with ADC ICs in industrial applications.